Textile Cascade Filter For Removing Microplastics From Wastewater


Picture of a filter cake with deposited microplastic fibers. Photo courtesy of DITF
Picture of a filter cake with deposited microplastic fibers. Photo courtesy of DITF

Microplastics are found almost everywhere, even in remote regions of Antarctica. They enter the human body through the food chain. Studies indicate that microplastics may have negative effects on human health.

One contributor to microplastic pollution is washing textiles. When washing textiles made using synthetic fibers, some amount of microplastics are released into wastewater and then enter aquatic ecosystems. To address this problem, the German Institutes of Textile and Fiber Research Denkendorf (DITF), Germany, has developed a textile-based cascade filter system.

The amount of microfibers released per wash cycle and per kilogram of textiles is estimated to range from 12 to 1,400 milligrams. Wastewater treatment plants are already able to remove a large portion of microplastic particles from wastewater, with removal rates of up to 99 percent. However, because of the high volume of wastewater discharged every day, these plants can still contribute significantly to microplastic pollution in the environment.

To date, various mechanical and chemical technologies have been used in wastewater treatment. Filter cascades, on the other hand, have mainly been applied for the analysis and characterization of microplastic particles. In their study, DITF researchers demonstrated that specialized textile-based filter cascades are capable of effectively removing microplastics from rinse water in industrial laundries. This is possible even at low water pressure. In addition, the system has a simplified design and requires little maintenance.

Left: Filter cake structure on 3D warp-knitted fabric cross-section, upstream side. Right: Microplastic particles on the filter’s woven fabric, upstream side. Photo courtesy of DITF
Left: Filter cake structure on 3D warp-knitted fabric cross-section, upstream side. Right: Microplastic particles on the filter’s woven fabric, upstream side. Photo courtesy of DITF

The cascade microfilter developed by the Denkendorf research team consists of three filtration stages. Each stage uses a 3D textile sandwich composite made from a polypropylene fabric and a 3D spacer knit. The stages have progressively smaller pore sizes, allowing the removal of microplastic particles down to 1.5 micrometers.

A compressed-air backwashing system is integrated to clean the filter and restore its performance. Because the filter cake moves from the fabric to the spacer layer, backwashing is needed less often, and the operating time can be increased by up to 155 percent, according to DITF.

Field trials at an industrial laundry and a municipal wastewater treatment plant confirmed a separation efficiency of 89.7 percent and 98.5 percent for the microfilter cascade, which suggests the system can make a significant contribution to reducing microplastic pollution.

The high microplastic separation efficiency and the long service life of the filter medium make the system a promising solution for wastewater treatment. It is cost-effective, space-saving, and can be adapted to different applications and scales, according to DITF.

The textile composite medium developed at DITF can be tailored to meet a variety of filtration requirements beyond its application in microplastic filtration.

For more information visit ditf.de.

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