New Developments in Filter Manufacturing Equipment (full screen)
A2Z Filtration Specialities is a designer and manufacturer of filter production lines, filter testing equipment and filter components with a client base in over 65 countries across six continents. The company has evolved from an equipment and components supplier to developing complete customer solutions in the field of filter manufacturing.
A dynamic work force comprising of over 50 engineering professionals cover everything from designing, manufacturing, and installation. A2Z provides complete turnkey solutions around the globe, using state-of-the-art Solid Works® 3D design software for design and simulation of filter manufacturing lines.
Some of the recent production lines include high temperature air filters made from glass fiber material, inline pleated pack cutter and wire mesh, along with blade pleaters for pleat depths down to 2.5 mm (0.1”) and servo rotary pleaters along with pitching system.
High Temp Filters Material
While providing required efficiency, the filter itself consists of glass fiber media, which can withstand temperature between 400-500˚F. This pleated media is then separated with glass fiber ribbon on both the in-feed and outlet side to reduce pressure drop and improve filter life. The pleated pack (above) is then placed into an aluminum/metal frame and is assembled without use of any glue.
These filters can easily be placed in any existing housing and provide long life, better efficiency compared to old designs using aluminum separators. The production process tends to be more efficient thus being a more cost effective solution for end users.
Inline Pleated Pack Cutter
A2Z Inline Pleated Pack cutter allows users to cut the multi layer packs after the media is pleated in various widths, with accuracies of ± 0.3mm (± 0.012”). This helps in providing an accurate cut to size filter to meet critical dimensions up to seven layers, and can cut materials such as wire mesh, nylon mesh, membrane, spun bonds, glass fibers, etc.
Pleater With Pitching System
This process is used to manufacture cabin air filter as well HVAC panel filters. Due to its ease of use, versatility and quick return on investment, the equipment is popular with filter manufacturers.
Pleat Depths down to 0.1 Inch
Each of the above systems uses Allen Bradley® or Siemens® Controls, Servo Motors, and other ”state of the art” inputs to provide a perfect fit to the purpose product.
A2Z excels in providing superior value and durable, globally serviceable product lines. Components are sourced from leading global suppliers to ensure ease of availability and trouble free maintenance. Features such as remote access for servicing and up gradation of equipment software coupled with pictorial manuals make A2Z products easy to use, efficient and a great value.